OPER ATOR'S MANUAL2-FRONTPREMIERREAR DISCHARGEMOWERSMAN0475(Rev. 6/22/2007)Tested. Proven. Unbeatable.PRD6000PRD7200PRD8400

10 OperationMAN0475 (9/21/2005)OPERATIONThe operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Operator

Operation 11MAN0475 (9/21/2005)1. Attach the mower hitch pins to the lower tractor liftarms and secure. 2. Attach tractor top link (1), Figure 2, to m

12 OperationMAN0475 (9/21/2005) Figure 5. Height Adjustment with Caster Arm SpacersTRACTOR TOP LINK ADJUSTMENT When the cutting height is set, adjust

Operation 13MAN0475 (9/21/2005) Figure 8. Front Caster Arm Configuration for PRD6000 & PRD7200 OnlyFRONT CASTER WHEEL INTERFERENCE CHECKIMPORTANT

14 OperationMAN0475 (9/21/2005)If mower becomes plugged causing belt to slip for overtwo seconds follow these steps:1. Maneuver equipment into a previ

Operation 15MAN0475 (9/21/2005)OWNER PRE-OPERATION CHECK LIST(OWNER'S RESPONSIBILITY)___ Review and follow all safety rules and safetydecal instr

16 Owner ServiceMAN0475 (9/21/2005)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If you ne

Owner Service 17MAN0475 (9/21/2005) Figure 12. Lubrication Points & ChartREF DESCRIPTION FREQUENCY1 Front U-Joint 8 Hours2 Caster Wheel (Four whee

18 Owner ServiceMAN0475 (9/21/2005) Figure 13. Belt RoutingBELT SERVICE Belt ReplacementOne of the major causes of belt failure is improperinstallatio

Owner Service 19MAN0475 (9/21/2005)Blade Installation Your dealer can supply genuine replacementblades. Substitute blades may not meet originalequipm

2 IntroductionGen’l (Rev. 2/5/2007)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read man

20 TroubleshootingMAN0475 (9/21/2005)TROUBLE SHOOTINGMOWING CONDITIONSPROBLEM POSSIBLE CAUSE SOLUTIONGrass cut higher in center of swath than at edgeH

Troubleshooting 21MAN0475 (9/21/2005)TROUBLE SHOOTINGBELT CONDITIONS* Check belt for damage by laying it flat on the floor. A belt that does not lie f

22 Dealer ServiceMAN0475 (9/21/2005)DEALER SERVICEThe information in this section is written for dealer ser-vice personnel. The repair described here

Dealer Service 23MAN0475 (9/21/2005)Spindle Assembly Refer to Figure 17.Bearing cones and cups are designed to work together.It is important to positi

24 Dealer ServiceMAN0475 (9/21/2005). Figure 18. Gearbox AssemblyGEARBOX REPAIRRead this entire section before starting any repair.Many steps are depe

Dealer Service 25MAN0475 (9/21/2005)with an OD that will sit on the outside edge of theseal but will clear the housing. Tubing with an ODthat is too s

26 Dealer ServiceMAN0475 (9/21/2005)Gearbox DisassemblyRefer to Figure 18.1. Remove top cover (22) from housing. Turn gearboxupside down and pour out

Dealer Service 27MAN0475 (9/21/2005)19. Check gearbox housing for leaks by plugging allholes except one. Apply 4 psi compressed air andimmerse the gea

28 Dealer ServiceMAN0475 (9/21/2005)3. Clamp cup in vise as shown in Figure 25 and tapon yoke to completely remove cup from yoke.Repeat Step 2 and Ste

Assembly 29MAN0475 (9/21/2005)ASSEMBLY INSTRUCTIONSDEALER SET-UP INSTRUCTIONSAssembly of this mower is the responsibility of theWoods dealer. If shoul

Introduction 3MAN0475 (9/21/2005)TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 AssemblyMAN0475 (9/21/2005)Install Top Link 9. Link, rear offset10. Link, front offset11. Link, U-bracket30. Sleeve, .62 x .84 x 2.8840. Screw, HHC

Assembly 31MAN0475 (9/21/2005)Fill GearboxIMPORTANT Gearbox is not filled at the factory. Prior todelivery, make sure each gearbox is filled half-f

32 AssemblyMAN0475 (9/21/2005) Figure 35. Quick Hitch Kit Installation (Optional)3. Attach offset link (1) to lower hitch clevis usingsleeves (3 &

Dealer Check Lists 33MAN0475 (9/21/2005)DEALER CHECK LISTS PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY)Inspect the equipment thoroughly after asse

34 NotesMAN0475 (9/21/2005)NOTES

Parts 35MAN0475 (9/21/2005)PARTS INDEXMAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37GEARBOX ASSEMBLY . . .

36 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLY(Rev. 12/23/2005)

Parts 37MAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 MAIN FRAME ASSEMBLYREF PART QTY DESCRIPTION1 – – – – 1 Main Frame (not sold separately)2 10

38 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 GEARBOX ASSEMBLYREF PART QTY DESCRIPTIONA 1002499 1 Gearbox Assembly, Complete1 57458 1 Gear

Parts 39MAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 DRIVESHAFT WALTERSCHEID (TWO-LOBE SHAFT)REF PART QTY DESCRIPTIONA 40551 1 Complete Drive Sha

4 IntroductionMAN0475 (9/21/2005)SPECIFICATIONSPRD6000 PRD7200 PRD84003-Point Hitch Category 1 Category 1 Category 1Cutting Width 60" 72" 84

40 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 DRIVESHAFT COMERREF PART QTY DESCRIPTIONA 1009508 1 Complete driveline asy1 1001300 2 Comple

Parts 41MAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 BLADE & SPINDLE ASSEMBLY REF PART DESCRIPTION1 37009 Nut, Jam 7/8 NF2 10378 * Screw, HHC

42 PartsMAN0475 (9/21/2005)PRD6000, PRD7200 & PRD8400 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL)PRD6000, PRD7200 & PRD8400 FRONT ROLLER ASSEMBLY

Parts 43MAN0475 (9/21/2005)MULCHING KIT (OPTIONAL)xxxx21REF PART QTY DESCRIPTIONA 1019430 1 PRD6000 Mulching kitA 1019431 1 PRD7200 Mulching kitA 1019

44 PartsMAN0475 (9/21/2005)QUICK HITCH KIT (OPTIONAL)CHAIN CUT-TO-LENGTH CHARTModel Dimension “A”PRD6000 40"PRD7200 45"PRD8400 50"NOTE:

Parts 45MAN0475 (9/21/2005)SKID SHOE KIT (OPTIONAL)REF PART QTY DESCRIPTIONA 1004111 1 Skid Shoe Kit (contains 1 left and 1 right skid shoe)1 1004105

46 AppendixBolt Torque & Size Charts (Rev. 10/10/2005)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or

Appendix 47Bolt Torque & Size Charts (Rev. 10/10/2005)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for

48 IndexMAN0475 (9/21/2005)INDEXASSEMBLYDealer Set-Up Instructions 29Initial Oil Fill 31Optional EquipmentChain Shielding 31Front Roller 31Quick Hitch

F-3079 (Rev. 6/1/2007)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxww

Safety 5PRD Mower (9/13/2005)TRAINING Safety instructions are important! Read allattachment and power unit manuals; follow allsafety rules and safety

F-8494 (Rev. 6/23/2005)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxw

6 SafetyPRD Mower (9/13/2005)(Safety Rules continued from previous page) Keep bystanders away from equipment. Do not operate or transport equipment

Safety 7PRD Mower (9/13/2005) Tighten all bolts, nuts, and screws to torquechart specifications. Check that all cotter pins areinstalled securely to

8 SafetyMAN0475 (9/21/2005)SHIELD MISSINGDO NOT OPERATEPUT SHIELD ONDANGER18867--B1 - 155032 - 188673 - Serial Number PlateMODEL NO. SERIAL NO.Woods E

Safety 9MAN0475 (9/21/2005)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!33347EFALL